Fenyx

Exceptions

What broke, which rule it broke, and what the floor should do about it. Nothing here writes back to the system of record.

New

4
CriticalEX-2041

A-14-02 short 6 pieces after grave putaway

2" CS fitting counted 138 on the floor against 144 in the system of record the morning after a grave putaway. Same family, wrong bin.

Location
A-14-02
SKU
AF-2CS-SG
Lot
HT-4471
Shift
Grave · Priya
Variance (system / floor)
144 / 138 (-6)
Violates
FX-041
Suggested next action

Sweep A-14-03 for the missing 6 before any adjustment. Slot drift, not loss.

CriticalEX-2042

Valley Gas pallet put away with no heat-treat check

Inbound door 2. Whole pallet scanned to PO on grave with no stamp verification and no QC hold. Held? No.

Location
RCV-D2
SKU
AF-2CS-SG
Lot
HT-4482
Shift
Grave · Maria
Variance (system / floor)
96 / 96 (0)
Violates
FX-014
Suggested next action

Pull the pallet back to QC-2, verify stamp against cert pack, text Maria.

WatchEX-2044

Gate valves counted from dock side, back row invisible

BULK-03 counted 36 against 40. Valves are stacked two deep and the counter only saw the front row.

Location
BULK-03
SKU
AF-VLV-G4
Lot
GV-0918
Shift
Swing · Priya
Variance (system / floor)
40 / 36 (-4)
Violates
No rule yet — capture this
Suggested next action

Capture the aisle-side counting method as a rule before the next zone count.

WatchEX-2045

Program lots mixed on one stretch wrap at door 3

Overtime door 3 receipt. Two programs on one wrap, scanned as one receipt.

Location
RCV-D2
SKU
AF-2CS-SW
Lot
HT-4390
Shift
Day · Lane
Variance (system / floor)
210 / 208 (-2)
Violates
No rule yet — capture this
Suggested next action

Capture the program-separation rule for overtime receiving.

Investigating

2
WatchEX-2043

Will-call bin adjusted -6 without recount

Cycle count zone C. WC-01 adjusted down 6 in the system of record with no second count and no staging lane check.

Location
WC-01
SKU
AF-ELB-90-2
Lot
MU-2210
Shift
Swing · Priya
Variance (system / floor)
24 / 18 (-6)
Violates
FX-033
Suggested next action

Recount WC-01 and check Friday staging lane before the adjustment stands.

InfoEX-2048

A-14-03 off by 2 after swing replenishment

Small variance, same family. Watching for a pattern against FX-041.

Location
A-14-03
SKU
AF-2CS-SW
Lot
HT-4390
Shift
Swing · Priya
Variance (system / floor)
210 / 208 (-2)
Violates
FX-041
Suggested next action

Hold for pattern. Do not adjust on a 2-piece delta.

Fixed in process

1
InfoEX-2046

Bulk count attempted during live unload

Counter started BULK-03 while door 3 was still working. Count voided.

Location
BULK-03
SKU
AF-VLV-G4
Lot
GV-0918
Shift
Grave · Jamal
Variance (system / floor)
40 / 40 (0)
Violates
FX-021
Suggested next action

Count rescheduled after unload close. Confirm the new window sticks.

Closed with SOP

1
InfoEX-2047

Cert pack walked to the office instead of QC-2

Pallet sat three days in QC-2 waiting on paper that was in a desk drawer.

Location
QC-2
SKU
AF-2CS-SG
Lot
HT-4361
Shift
Day · Maria
Variance (system / floor)
48 / 48 (0)
Violates
FX-008
Suggested next action

Closed. Cert pack sleeve now rides the pallet.

Capture